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3,200 ton Siempelkamp SPS 3200 Hydraulic Closed Die Isothermal Forging Press - Re:25499

25499

This Isothermal Forging Press is designed to produce high-alloy parts that have to be forged at ultra low speeds in dies with temperatures that equal that of the pre-heated billets.  Dimensional accuracy and a minimum of reworking are just a few of the advantages provided. Products produced on this press conform to the highest quality standards of the aircraft industry.

Typical products are as follows:

Aircraft components such as turbine blades and turbine disks, and medical appliances, etc.

Use of innovative materials:

Titanium base alloys and Nickel alloys

Customer benefits:

Highest reproducibility of product quality.

The Robot controller is Robox. The robot sits inside the vessel with atmosphere and has a 200KG max weight rating. 

There are two furnaces linked into the centre chamber where the robot sits, a transfer tunnel to the press and atmosphere doors to the press. 

Transfer time from furnace to press is approx 10 seconds - this can be altered within the speed of robot movement! 

Robot and Vacuum chamber were manufactured by Lamberton & Lamberton Robotics in Glasgow, Scotland 

The Two furnaces were built by IPW  Ltd. (one is electrical resistance , and one is induction) Both are single shot furnaces. 

Hydraulic Closed Die Forging Presses
Specifications
Force
3,527.4 tons
3,200 tonnes
 
Manufacturer
Siempelkamp
Siempelkamp
 
Hyds
Oil type
Oil type
 
Daylight
55.1 "
1,400 mm
 
Bed L-R
47.2 "
1,200 mm
 
Bed F-B
47.2 "
1,200 mm
 
Ref: #
25499
25499
 
Press Action
Push Up
Push Up
 
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Note

Additional info:

Specifications for handling and heating of workpieces

Workpiece range:

Diameter: 150 to 650 mm

Height: 50 to 350 mm

Weight: 5 kg to 200 kg

Note: Max dimensions will not necessarily coincide with the max weight

Typical product sizes:

a. AP1:       240 mm dia / 325 mm high / weight 120 kg

b.Tit 829:  180 mm dia / 180 mm high / weight   20 kg

b.Tit 6-4:   225 mm dia / 100 mm high / weight   18 kg

Types of material:

titanium 6 - 4

titanium 829

nickel base AF 115

nickel base AP 1 (Astrolloy)

nickel base IN 718

Aluminum Alloys

Temperature ranges:

titanium:           90 - 1030º C

nickel base: 1000 - 1150º C

aluminum:     400 - 450º C

Throughput:

4 to 6 pieces per hour

Atomsphere:

Air , Vacuum at 10-1 Torr or Nitrogen at <0.5 bar

Heating:

Induction for rapid heat up to nominal forging temperature and resistance for final temperature equalisation to + or - 5º C

Complete with the following:

• Top & Bottom Ejection system

• Induction die heating

• Vacuum type work chamber

• Robot for Handling parts in the Work Area

• Water Platen Cooling

  • Dismantled and put into storage
 
  • Very good working condition
 
  • Available for immediate inspection and delivery