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Morgan 720,000 tpy, 5.5~13mm wire rod up to 80mm/sec,
billets up to 118mm sqr x up to 14.2 mtrs long, 1,500kg/coils, Re:26309

26309

The Controls will not be included with this Mill!

Installed in 1977, with designed annual capacity of 300,000 tons. Material Stock is rolled through a two-strand straightway roughing and intermediate mill consisting of 15 horizontal stands, and finished after two individual offset finishing blocks.

Each finishing block is composed of a 10-Stand no-twist finishing mill and a Stelmor controlled cooling line. From the delivery end of the cooling line, the rod is coiled, bundled and transported to the shipping area by a power conveyor system.

 To achieve this goal, they introduced a 4-stand Rod TEKISUN Reducing/Sizing mill (RSM) after the No-Twist mills with all other required upgrading of the latest technology. The benefit of the RSM is that rolling at 54 t/h with a single roll pass provided additionally over 60,000 tons more per year and they reached 720,000 tpy, as well as precise tolerances to plus/minus 0.1 mm.

Used Power Plants
Note

Specifications:

Products that were produced on this Mill:
Carbon Steel, Low Alloy Steel, Welding Wire, Free Cutting Steel, Tire Cord, PC Wire etc.

WIRE ROD Main equipment:
A. Roughing mill group (Roughing Mill)
B.  Intermediate rolling mill group (Intermediate Mill)
C. No-twist finishing mill (NTM)
D. Reducing and Sizing mill (RSM)
E. Pinch Roll and Laying Machine​​​ Head
F. LAP RDMS 45 six-axis laser Test Diameter Instrument
G. Banding machine (Compactor)
Roughing mill group - 7 Stands - 2 Strands
1H, 2H Ø525~425 mm 300HP Single motor Reducer gearbox
3H Ø460~390 mm 300HP Single motor Reducer gearbox
4H, 5H Ø460~390 mm 700 HP Shared motor Reducer gearbox
6H, 7H Ø400~350 mm 1,500HP Shared motor Reducer gearbox
#7Crop & Cobble Shear Motor specifications:
Siemens 200KW Frame number 509S 1009 RPM
Intermediate Mill 8- sets dbl-line design (8 Stands - 2 Strands)
8H, 9H Ø400~350 mm1,500HP Shared motor Reducer gearbox
10H~15H Ø300~260 mm 700HP Single motor Reducer gearbox

No-Twist finishing mill , NTM , V -shaped arrangement ) 2 sets

Each group consists of a 10 stand No-Twist Finishing Mill, #16~#18 roll diameter range is Ø 210~189.5 mm; #19 ~ #25 roll diameter range is Ø 158 ~ 142 mm

Speed-increasing gearbox, Motor (TMEIC 2,250KW), SPEED 600/1,100 RPM

Reducing/Sizing mill (RSM), quantity 2 sets

Reducing mill: #26, #27 roll dia range is Ø 163 ~ 155 mm

Sizing mill: # 28, #29 roll dia range is Ø 157 ~ 142mm

Also includes 2 sets of RSM backup machines: Reducing mill & Sizing mill 2 units

Pinch roller​​ Roll) and (Laying Head) , quantity 2 sets                                                                                              

Coil size inner diameter is Ø 850 mm outer diameter is Ø 1250 mm

Maximum Coil weight is 1,500 kg

LAP RDMS 45 six-axis laser test Dia.instrument , quantity 2 sets                                                            

Installation location: Between the RSM rolling mill outlet and the pinch roller equipment - Quantity: 2 sets    

LAP Model : CONTOUR CHECK ROUND 45 (RDMS 45) Specifications: 6 sets of laser head METIS 45-800Hz 

Ancillary equipment: Server computer host , LED display , cooling equipment, blower                                   

 Others: Detailed attachment LAP Catalog

 Banding machine (Compactor), quantity 2 units                                                                                          

Equipment brand: SUND BIRSTA                                                                                                                           

Description : 4-BOND COMPACTOR, including electronic control and hydraulic equipment

Wire Rod Mills
Specifications
Mx Ø
.5 "
13 mm
 
Mn Ø
.2 "
6 mm
 
Tpy
793,664.1 tons
720,000 tonnes
 
Mill type
Wire Rod
Wire Rod
 
Mx Billet
4.6 "
118 mm
 
Builder
Morgan
Morgan
 
Age
1977
1977
 
Ref #
26309
26309
 
Upgrade years
1996
1996
 
Max Wire dia
.5 "
13 mm
 
Min Wire dia
.2 "
6 mm
 
Max Billet length
555.1 "
14,100 mm
 
Max Rolling speed
282 fpm
86 Mpm
 
Tons per hour ReHeat Furnace capacity
110.2 tons
100 tonnes
 
Type of ReHeat Furnace
Pusher
Pusher
 
      Convert to Inches Convert to Metric
Note

Specifications:

Products that were produced on this Mill:
Carbon Steel, Low Alloy Steel, Welding Wire, Free Cutting Steel, Tire Cord, PC Wire etc.

WIRE ROD Main equipment:
A. Roughing mill group (Roughing Mill)
B.  Intermediate rolling mill group (Intermediate Mill)
C. No-twist finishing mill (NTM)
D. Reducing and Sizing mill (RSM)
E. Pinch Roll and Laying Machine​​​ Head
F. LAP RDMS 45 six-axis laser Test Diameter Instrument
G. Banding machine (Compactor)
Roughing mill group - 7 Stands - 2 Strands
1H, 2H Ø525~425 mm 300HP Single motor Reducer gearbox
3H Ø460~390 mm 300HP Single motor Reducer gearbox
4H, 5H Ø460~390 mm 700 HP Shared motor Reducer gearbox
6H, 7H Ø400~350 mm 1,500HP Shared motor Reducer gearbox
#7Crop & Cobble Shear Motor specifications:
Siemens 200KW Frame number 509S 1009 RPM
Intermediate Mill 8- sets dbl-line design (8 Stands - 2 Strands)
8H, 9H Ø400~350 mm1,500HP Shared motor Reducer gearbox
10H~15H Ø300~260 mm 700HP Single motor Reducer gearbox

No-Twist finishing mill , NTM , V -shaped arrangement ) 2 sets

Each group consists of a 10 stand No-Twist Finishing Mill, #16~#18 roll diameter range is Ø 210~189.5 mm; #19 ~ #25 roll diameter range is Ø 158 ~ 142 mm

Speed-increasing gearbox, Motor (TMEIC 2,250KW), SPEED 600/1,100 RPM

Reducing/Sizing mill (RSM), quantity 2 sets

Reducing mill: #26, #27 roll dia range is Ø 163 ~ 155 mm

Sizing mill: # 28, #29 roll dia range is Ø 157 ~ 142mm

Also includes 2 sets of RSM backup machines: Reducing mill & Sizing mill 2 units

Pinch roller​​ Roll) and (Laying Head) , quantity 2 sets                                                                                              

Coil size inner diameter is Ø 850 mm outer diameter is Ø 1250 mm

Maximum Coil weight is 1,500 kg

LAP RDMS 45 six-axis laser test Dia.instrument , quantity 2 sets                                                            

Installation location: Between the RSM rolling mill outlet and the pinch roller equipment - Quantity: 2 sets    

LAP Model : CONTOUR CHECK ROUND 45 (RDMS 45) Specifications: 6 sets of laser head METIS 45-800Hz 

Ancillary equipment: Server computer host , LED display , cooling equipment, blower                                   

 Others: Detailed attachment LAP Catalog

 Banding machine (Compactor), quantity 2 units                                                                                          

Equipment brand: SUND BIRSTA                                                                                                                           

Description : 4-BOND COMPACTOR, including electronic control and hydraulic equipment